Reliability Record

Reliability records help you forecast the demand for parts by scaling the mean time to failure. These are useful in the following scenarios:

Reliability Record Scenarios

Scenario Description
Failure of parts You may know the lifetime of a specific part is 3 years. Reliability records help you forecast how many of these parts you need to have on hand at any specific point in time.
Warranty claims If you sell items that have warranties (cars, for example), Reliability records help you forecast typical needs for those items after the warranty expires.

An example of an item that would benefit from the use of Reliability records is a razor. You could forecast for razor blades using Reliability records.

Reliability records can contain some or all of the following sections:

  • Bill of Materials section

See BOM Part Record in Classic Mode. - Historical data section

See Add Historical Data to Records. - Reliability section - Comparable Items section

See Supplement Historical Data with Comparable Data. - Adjustments and Overrides Section - Monte Carlo Simulation section

To configure a Reliability record

  1. In the Reliability section, in the Scheduled Deployment table, type the values for scheduled introductions of parts in the future.

Reliability Section

2. In the Parameters section, do the following:

Reliability Record Parameters

Parameter Procedure
Model Select one of the following: - Exponential: Standard way to model reliability. - Fixed Lifetime - Weibull: Most commonly used distribution for modeling the reliability of products. Produces a bell curve shape.
MTBF (periods) Type the number of periods (in months) for the MTBF (mean time between failures).
Replenish failed parts Check to replace parts over time.
3. When you are finished setting the parameters, click Refresh.
4. In the upper-right of the screen, click OK.
5. To save your changes to the database, on the menu, click Save All Changes.